Green is the industrial development direction in the future

"ShaDaHeiCu", "low efficiency" is the traditional industrial gave people the impression that also has long been criticized for the problem.

Energy saving technology in the past, seems to be a dispensable "accessories", but today, the importance of environmental protection can not be ignored, and became industrial performance, quality improvement process must focus on key areas. As industrial enterprise of "made in China 2025" into practice, ecological design and green manufacturing become the trend of The Times.

Ann the asia-pacific science and technology co., LTD. (hereinafter referred to as the asia-pacific) cater to the needs of the manufacturing upgrading the industrial design strategy, using engineering simulation method and precision casting technology innovation to the existing traditional industrial design process and process optimization, improve and upgrade. Starting from the design source based on the advanced precision casting technology, the simulation and optimization method, for industrial design again, to raise the performance of industrial upgrading of product quality at the same time, make its towards integration, lightweight and intelligence, promote and establish a model of ecological design and green manufacturing industry in China.

Green manufacturing gene

Industrial design system's first priority is to build perfect again redesign the industrial ecosystem. Redesign the industrial ecosystem includes top-down design development, the process to finalize the design, production, professional production, the whole machine assembly, the whole cycle of the demand/user research.

Compared with traditional manufacturing to material processing technology, represented by 3 d printing rapid prototyping technology is regarded as trigger a new round of key elements of the manufacturing revolution. Precision casting technology can be referred to as "3 d printing" metal materials, and have the advantage of weakening material selective and large-scale production.

Ann has the asia-pacific and the Sioux precision manufacturing technology (Beijing) co., LTD formally establish strategic alliance, the purpose is the use of their advantages to build integrated of the research and development of "lean + precision casting process" system of industrial design again. This is the most appropriate time point in cooperation, designed for industrial and promote and implement in such aspects as technology, resources prepared sufficient conditions.

Ann the asia-pacific long-term commitment to lean development system (PERA) research, especially the engineering simulation and top-down design has accumulated rich experience and ability. The SUS 'group long-term commitment to precision casting technology system (SIIC) research and made a breakthrough, achieved "whatever product structure can make complex" of the casting process innovation.

Compared with the traditional manufacturing process, su precision casting technology has realized the important technical innovation. With high precision near net shape and near net and nearly all traditional process cannot match the ability of stress, difficult or not worth processing precision parts and components, and avoid the subsequent processing, to achieve "no matter how complex product structure can make".

"Su integrated precision forming technology system" is on the basis of the traditional lost wax casting precision casting process for all process on after more than 100 micro innovation and development, realize the system integration innovation in the field of precision casting, basically put an end to all the quality problem of the traditional casting process is easy to produce, dimensional accuracy and internal quality full beyond standard at home and abroad. This groundbreaking new process for green manufacturing is driven directly.

Through the application of the integrated system of precision molding technology, can ensure the products under the premise of function, performance index, weakening product demanding to the material performance and broaden the scope of the choice of materials, the product with the component design in the process of removing "quality surplus", achieve weight loss and the components of the product; Can obtain accurate near net shape and position tolerances of the original dimensional precision, reduce or eliminate the subsequent processing or processing products, greatly simplify the complex precision parts products and component manufacturing process; In addition, you can make the original components containing multiple parts or products to one-time processing and manufacturing, to implement integrated manufacturing contracted products or components, comprehensive cost is lower and higher comprehensive performance.

At present, the low level of casting technology, large resource consumption, environmental pollution is serious, the average energy consumption is 1.6 times that of the developed industrial countries, the average emission is 3 ~ 6 times in industrialized countries. Through the light, simplify the processing and manufacturing process, improve product integration, can reduce resource consumption, from the overall realization of energy conservation and emissions reduction, and to provide the basis for ecological design support.

Ecological concept into

Research shows that 80% of the industrial products resource consumption and environmental impact depends on the product design phase, which makes ecological design and green design favored by the more the more. The so-called ecological design is the design phase, give full consideration to the existing technical conditions, security factors such as raw materials, products in the whole life cycle optimization solution each link resources and environment problems.

Due to break the bondage of the traditional casting process, the product design do not need to use original design ideas and methods, to produce the industrial products renovation and redesign, namely industrial design again. Industry to design the ecological concept into the industrial development, form a strong support for green manufacturing.

Such as the implementation of industrial design, designers can design the product structure of the parting surface, if no specific need, integration of product components can be designed for the structure, no need to made up a lot of parts. Only one change to the current product will bring directly the change of each respect, performance improved significantly, and the reliability of the whole structure is balanced, the material can be replaced to a minimum standard, weight, weight increase, to minimize the safeguard function under the premise of dynamic performance requirements, cost reduction, environmental protection energy consumption index increase.

At the same time, using engineering simulation and optimization technology, product design, process design and virtual experiment was carried out as soon as possible and manufacturing iteration, access to the most reasonable structure, the best way of processing, high success rate of experiments, and the most reasonable manufacturing assembly model. Structure optimization design and process integration technology to engineering simulation system and precision casting technology system integration in together, realizes the structural mechanics and material mechanics optimization combination, with the least amount of materials and the most effective space share structure, the stress share, make "may", such as the structure of the rigid body, the strength of the body such as in most conforms to the effect of value engineering.

Because do not have to worry about cannot make, can do bold in morphology of the current products optimization, produce great differences with the traditional structure of the product. This optimization by a new layout and material selection, form the new structure, make the product such as strength, rigidity, may, with the force strain features, and performance for the current products, weight, material, cost, energy consumption and so on across the level of positive impact indicators.

And, by optimizing the means for industrial design, in the process of product components design to remove "excess material" and "quality surplus", can achieve weight loss and the components of the product, to further reduce the energy consumption in the self-contained structure in the whole running life. From the point of view of design has been completed and a large number of products, while maintaining the original equipment performance, under the premise of not changing equipment manufacturing materials, through the redesign, generally can realize equipment quality 15% ~ 60% of the weight loss.

Industrial design is the green design and green manufacturing integration of beneficial exploration, the lean design can often let us get twice the result with half the effort. A weapon system, aerospace a hospital just because shell weight relatively generic objects through redesign reduced more than 50%, in the case of a power system lags behind, weapon system has been implemented in the distance, speed and accuracy of full beyond generic objects.

Ann the asia-pacific will engineering simulation technology, industrial design method combined with the Sioux precision casting process, will completely get through the barriers of product design and production, and has taken a solid pace in practice.

It is understood that the Ann asia-pacific cooperation with su to build industrial design system has been built to precision molding manufacture again as the center of precision manufacturing industrial park and precision manufacturing model factory. By developing strategic cooperation and common development production model and factory automation production line of complete sets of equipment and tooling, casting technological ecological design, green technology and equipment in the field of technology integration integration, the formation of r & d technology, product commercialization in the integration of industry chain. Thus in general aviation, military industry, aerospace industry, automobile industry, energy industry, common base parts design and manufacturing, and other countries of major industry, providing integrated and lightweight design and technical support services.

"Made in China 2025" put forward China's manufacturing industry will be a lot of change, Ann, head of Asia Pacific said, to design system will help to realize the three important transition: one is the industrial design is a complete again innovation driven development process, can realize the change of elements drive toward innovation drive. 2 it is industrial design implementation again by the low cost competitive advantage to quality benefit of competitive advantage, implementation by a large resource consumption, pollution emissions more extensive manufacturing to green manufacturing. Three is to design for many industrial partners to provide positive technology, services in the development of the system needs and standard design, to realize the change of from production-oriented manufacturing to service-oriented manufacturing.